PCA Engineers Test How Temperature Affects Cables
Subunits and Fibers in New White Paper

Proterial Cable America (PCA) engineers Henry Rice and Jacob Savoie aren’t just fantastic engineers, but skilled researchers as well. In a recent experiment, Rice and Savoie used a simulation to take a look at how temperature changes affect the strain on cable subunits and fibers.  

Their experiment proved that changing the temperature affects how much the fibers of a cable expand and contrast which affects how much extra fiber needs to be in a wire. Rice and Savoie compiled their findings in their white paper “Temperature cycling simulation using finite element analysis”. 

Breaking Down ‘Temperature Cycling Simulation Using Finite Element Analysis’

  1. The Concept – The Paper sought to predict how temperature changes affect the cable subunits and the fibers inside.
  2. Hypothesis – Using an FEA simulation will help predict how much EFL and CLTE affects strain, or stretching or deformation of a material when force is applied to the fibers during temperature changes.
  3. The Experiment – Using Solidworks, a computer-aided design (CAD) and engineering (CAE) program, Rice and Savoie tested a 2.3 millimeter diameter subunit with 12 fibers at -40°C. Using different EFL values, the experiment showed how the fibers were affected by temperature cycling, with strain and attenuation recorded.
  4. Analysis – The results of the experiment showed that when EFL values were raised, more strain was recorded, which lead to increased signal attenuation in cold temperatures.
  5.  Conclusion – The simulation showed that CLTE and EFL affected the fiber optic cables during temperature cycling but more empirical testing, or testing based on real-world observations, is needed to improve accuracy. 

Click Here to Read the Full White Paper ‘Temperature Cycling Simulation Using Finite Element Analysis’ 

Explaining The Technical Terms

Finite Element Analysis (FEA) simulation 

Finite Element Analysis (FEA) simulation is used to predict how something will respond to forces such as heat, vibration or stress. A computer simulation, FEA breaks down the material or structure into finite elements and calculates how each element behaves under the conditions. This allows engineers to judge performance, identify weak areas, and optimize designs. 

Excess Fiber Length (EFL) 

Excess Fiber Length (EFL) refers to the extra length of optical fiber placed within a cable compared to the length of the cable’s protective jacket. This additional fiber allows the cable to handle stretching, bending, and temperature changes without putting excessive strain on the fiber, which helps to maintain signal integrity and prevent damage. 

The Coefficient of Linear Thermal Expansion (CLTE) 

The Coefficient of Linear Thermal Expansion (CLTE) measures how much a material expands or contracts in response to temperature changes. It describes the amount of expansion or shrinkage per degree of temperature change along a material’s length. 

Temperature Cycling 

Temperature cycling is a test to assess durability and performance of a material against varying temperatures. Simulating real-world conditions, the test evaluates how thermal expansion, and contraction affects the material over time. 

Signal Attenuation 

Signal attenuation is the gradual loss of signal strength as it travels through a medium, such as a fiber optic cable. Factors like distance, interference and temperature changes can lead to the signal weakening. 

About the Engineers

Henry Rice, Fiber Applications Engineer/Principal Product Engineer

Education 

  • B.S degree in Industrial Technology from the University of Southern Maine 
  • Masters of Business Administration from Massachusetts College of Liberal Arts 

Experience 

  • 17 years of fiber optic cable design, development, and manufacturing experience 
  • 14 years of communication cable installation and maintenance experience with the U.S. Air Force. 

Jacob Savoie, Principal Product Engineer/Subject Matter Expert for Premise Cabling/Engineering Coordinator

Education

  • Graduated from The University of New Hampshire with his Bachelor’s degree in Mechanical Engineering in 2018.
  • Capstone project along with other electives, specialized in finite element analysis CAD Programs like SolidWorks.
  • Certified associate in SolidWorks and is well-versed in modeling and simulations.

Experience

  • In late 2018, Savoie started his career at Proterial Cable America, formerly Hitachi Cable America as a junior design engineer. In 2019, moved into system engineering role creating the logic and formulas to personalize CableBuilder to meet PCA’s needs.
  • In Early 2023, he moved into his current role as the Principal Product Engineer for the premise division.

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