MEDICAL CABLE MANUFACTURER

Precision-Engineered Custom Medical Cable Solutions

MEDICAL DEVICE CABLE MANUFACTURERS

Advancing Medical Technology with High-Performance Cables

Proterial Cable America High Performance Medical Solutions (PCA-HPMS) designs and manufactures high-performance medical cable and assemblies for ultrasound, endoscopy, sensors, catheters, and surgical robotics. Our expertise in micro-coaxial technology, advanced materials, and precision engineering ensures exceptional signal quality, flexibility, and durability for critical medical applications.

With ISO 13485:2016-certified manufacturing and advanced testing capabilities, PCA-HPMS delivers industry-leading solutions that meet the most stringent medical standards.

ADVANCED CABLE ENGINEERING

Wire & Cable Capabilities

PCA-HPMS offers an extensive range of fine wire and custom cable solutions designed to meet the highest industry standards.

Features & Benefits

Micro-Coaxial Cable

PCA-HPMS micro-coaxial cable is built for a wide array of precision medical equipment and cabling applications requiring superior signal integrity in a space-saving configuration. Highly reliable for maintaining stable capacitance, these cables are necessary for ultrasound probes, catheters, and endoscopic imaging devices.

Features & Benefits

We offer a broad selection of copper alloy wire in precision wire gauges ranging from 36 AWG to 50 AWG. These superfine, high-strength, highly conductive 7-strand constructions are useful for small-diameter flexible cables. We also offer standard 50 and 60-ohm impedance products.

Contact us if alternate constructions are required.

High Capacitance Micro-Coaxial Cable

Coaxial Product NumberAWG StrandingMaterialConductor DCR@20⁰C Ω/kft / (Ω/km)Insulation MaterialShield MaterialJacket MaterialJacket DiameterCapacitance pF/ft (pF/m)Impedance @10MHz (Ω)
5361-11036 (7/44) (7/0.05 mm)Tinned Copper 479 (1,569)PFA = PerfluoroalkoxyTinned CopperPFA = Perfluoroalkoxy0.021 (0.54)33.6 (110)50
5381-11038 (7/46) (7/0.04 mm)Tinned Copper Alloy1,007 (3,300)PFA = PerfluoroalkoxyTinned CopperPolyester Tape or PFA0.017 (0.44)33.6 (110)50
5382-11038 (7/46) (7/0.04 mm)HiFC®610 (2,000)PFA = PerfluoroalkoxyTinned CopperPolyester Tape or PFA0.017 (0.44)33.6 (110)50
5401-11040 (7/48) (7/0.031 mm)Tinned Copper Alloy1,525 (5,000)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape or PFA0.013 (0.32)33.6 (110)50
5402-11040 (7/48) (7/0.031 mm)HiFC®975 (3,200)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape or PFA0.013 (0.32)33.6 (110)50
5411-11041 (7/49) (7/0.028 mm)Silver Plated Copper Alloy1,525 (5,000)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape or PFA0.012 (0.31)33.6 (110)50
5421-110*42 (7/50) (7/0.025 mm)Silver Plated Copper Alloy2,227 (7,300)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape or PFA0.011 (0.29)33.6 (110)50
5431-11043 (7/51) (7/0.023 mm)Silver Plated Copper Alloy2,288 (7,500)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape or PFA0.011 (0.27)33.6 (110)50
5441-11044 (7/52) (7/0.02 mm)Silver Plated Copper Alloy3,203 (10,500)PFA = PerfluoroalkoxySilver Plated Copper AlloyPolyester Tape or PFA0.010 (0.24)33.6 (110)50
5451-11045 (7/53) (7/0.018 mm)Silver Plated Copper Alloy3,752 (12,300)PFA = PerfluoroalkoxySilver Plated Copper AlloyPolyester Tape or PFA0.009 (0.22)33.6 (110)50
5461-11046 (7/54) (7/0.016 mm)Silver Plated Copper Alloy4,728 (15,500)PFA = PerfluoroalkoxySilver Plated Copper AlloyPFA = Perfluoroalkoxy0.008 (0.20)35.1 (115)50
5481-11048 (7/56) (7/0.012 mm)Silver Plated Copper Alloy7,010 (23,000)PFA = PerfluoroalkoxySilver Plated Copper AlloyPFA = Perfluoroalkoxy0.007 (0.17)36.6 (120)50
5501-12550 (7/58) (7/0.01 mm)Silver Plated Copper Alloy11,430 (37,500)PFA = PerfluoroalkoxySilver Plated Copper AlloyPFA = Perfluoroalkoxy0.006 (0.15)38.1 (125)50
5401-09040 (7/48) (7/0.031 mm)Silver Plated Copper Alloy1,525 (5,000)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape0.015 (0.37)27.5 (90)60
5411-09041 (7/49) (7/0.028 mm)Silver Plated Copper Alloy1,525 (5,000)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape0.014 (0.35)27.5 (90)60
5421-09042 (7/50) (7/0.025 mm)Silver Plated Copper Alloy2,227 (7,300)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape0.013 (0.32)27.5 (90)60
5431-09043 (7/51) (7/0.023 mm)Silver Plated Copper Alloy2,288 (7,500)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape0.012 (0.3)27.5 (90)60
5441-09044 (7/52) (7/0.02 mm)Silver Plated Copper Alloy3,203 (10,500)PFA = PerfluoroalkoxyTinned Copper AlloyPolyester Tape0.011 (0.27)27.5 (90)60

Proterial Cable America’s advanced foam PFA extrusion process delivers reliable low-capacitance cable performance. We utilize a polyester tape skin over the foam to deliver the dielectric to withstand the high voltage the medical industry requires. 38 AWG to 48 AWG wire sizes are available. These are 70, 75, and 85 Ohm impedance cables.

Low Capacitance Micro Coaxial Cable

Coaxial Product NumberInner Conductor- AWG (Stranding)Inner Conductor – MaterialConductor DCR@20°C Ω/kft (Ω/km)Insulation MaterialShield MaterialJacket MaterialJacket – Diameter – Inch (mm)Capacitance pF/ft
(pF/m)
Impedance @10Mhz (Ω)
5381-06038 (7/46) (7/0.04 mm)Silver Plated Copper Alloy1,007
(3,300)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.021
(0.54)
18.3
(60)
75
5401-06040 (7/48) (7/0.03 mm)Silver Plated Copper Alloy1,525
(5,000)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.016
(0.41)
18.3
(60)
75
5411-06041 (7/49) (7/0.028 mm)Silver Plated Copper Alloy1,525
(5,000)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.014
(0.36)
18.3
(60)
75
5421-06042 (7/50) (7/0.025 mm)Silver Plated Copper Alloy2,227
(7,300)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.013
(0.34)
18.3
(60)
75
5431-06043 (7/51) (7/0.023 mm)Silver Plated Copper Alloy2,288
(7,500)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.012
(0.31)
18.3
(60)
75
5441-06044 (7/52) (7/0.02 mm)Silver Plated Copper Alloy3,203
(10,500)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.011
(0.28)
18.3
(60)
75
5461-06046 (7/54) (7/0.016 mm)Silver Plated Copper Alloy4,728
(15,550)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.01
(0.25)
18.3
(60)
75
5481-070*48 (7/56) (7/0.013 mm)Silver Plated Copper Alloy7,010
(23,000)
PFA with Airspace Aperture
(+Polyester tape skin)
Silver Plated Copper AlloyPolyester Tape0.008
(0.21)
21.4
(70)
70
5401-05040 (7/48) (7/0.03 mm)Silver Plated Copper Alloy1,525
(5,000)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.019
(0.47)
15.3
(50)
85
5411-05041 (7/48) (7/0.03 mm)Silver Plated Copper Alloy1,525
(5,000)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.016
(0.4)
15.3
(50)
85
5421-05042 (7/50) (7/50) (7/0.025 mm)Silver Plated Copper Alloy2,227
(7,300)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.016
(0.41)
15.3
(50)
85
5431-05043 (7/51) (7/0.023 mm)Silver Plated Copper Alloy2,288
(7,500)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.014
(0.35)
15.3
(50)
85
5441-05044 (7/52) (7/0.02 mm)Silver Plated Copper Alloy3,203
(10,500)
Cellular PFA
(+Polyester tape skin)
Tinned Copper AlloyPolyester Tape0.013
(0.32)
15.3
(50)
85

Proterial Cable America’s solid conductor constructions combine all the attributes of stranded wire coaxials while offering a slightly smaller diameter, improved current carrying capacity, and lower loss.

Features and Benefits:

  • High Capacitance Micro-coaxial
  • Various solid conductor sizes: 40~50AWG
  • Custom medical cables designed to suit specific requirements

Solid Conductor Coaxial Cable

Coaxial Product NumberInner Conductor – AWG
(Solid)
Inner Conductor – MaterialConductor DCR@20°C
Ω/kft
(Ω/km)
Insulation – MaterialShield – MaterialJacket – MaterialJacket – Diameter
Inch (mm)
Capacitance
Pf/ft
(pF/m)
Impedance@10MHz
(Ω)
5403-11040 (1/40) (1/0.08 mm)Silver Plate Copper Alloy1,372
(4,500)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.013 (0.33)33.6
(110)
50
5423-11042 (1/42) (1/0.064 mm)
Silver Plate Copper Alloy2,134
(7,000)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.011 (0.274)33.6
(110)
50
5443-11044 (1/44) (1/0.051 mm)Silver Plate Copper Alloy3,353
(11,000)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.009 (0.221)33.6
(110)
50
5463-11546 (1/46) (1/0.040 mm)Silver Plate Copper Alloy5,395
(17,700)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.007 (0.19)35.1
(115)
50
5483-12048 (1/48) (1/0.030 mm)Silver Plate Copper Alloy9,601
(31,500)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.006 (0.156)36.6
(120)
50
5503-12550 (1/50) (1/0.025 mm)Silver Plate Copper Alloy13,868
(45,500)
PFASilver Plated Copper AlloyPolyester Tape
(0.02 mm Thick)
0.005 (0.139)38.1
(125)
50

Solid Conductor Coaxial Cable – Comparison of Proterial Conductors vs Industry Conductors

CompositionBreakdown Tensile Strength (Mpa)Electrical Conductivity (%IACS)Bending Repetitions (# Times)
NN (Proterial Standard)Cu-0.19% Sn-0.20% In890761.2×10⁴
S-MF-AG* Proterial-High PerformanceCu-2.0 % Ag950851.2×10⁴
Conventional Industry Alloy ACu-0.3 % Sn875731.1×10⁴
Conventional Industry Alloy BCu-0.8 % Cr460906.0×10⁴
*10% resistance BENEFIT when using the S-MF-AG (high-strength/high conducting) alloy vs. the NN (standard)
AWG SizeConductor
(Strands/Wire Dia. Um)
Standard Conductor Resistance (ohm/km)
NN
Standard Conductor Resistance (ohm/km)
S-MF-AG
4343 (7/51)
(7/0.023 mm)
7,5006,700
4444 (7/52)
(7/0.20mm)
9,8008,900
4545 (7/53)
(7/0.018 mm)
12,30011,000
4646 (7/54)
(7/0.016 mm)
15,50014,000
4848 (7/56)
(7/0.012 mm)
23,70021,500
5050(7/58)
(7/0.10 mm)
N/A35,500

Medical Twisted Pairs Cable

Our twisted pair cable provides reliable, high-speed data transmission while reducing electromagnetic interference (EMI). Twisted pairs reduce noise through differential signaling. They are effective for use in diagnostic equipment and advanced imaging devices.

Features & Benefits

Ultrasound and NDT Solutions

PCA-HPMS high-performance ultrasound cables are engineered to deliver exceptional signal integrity, flexibility, and durability for medical imaging applications. PCA-HPMS micro-coax and bundled cable designs ensure low capacitance, high sensitivity, and great impedance control, making them ideal for ultrasound probes, medical imaging systems, diagnostic equipment and NDT applications.

Features & Benefits

Surgical, Catheter & Endoscopy Cable Solutions

PCA-HPMS offers ultra-thin wire. These wires can be bundled for use in ultrasound, as well as other devices such as catheters, endoscopes, vital instruments like surgical tools, and diagnostic equipment.

Features & Benefits

SilMED® Non-Stick Silicone Cable

SilMED® non-sticky silicone cable is a proprietary medical-grade silicone cable designed for enhanced handling, longevity, and performance in medical device applications like umbilicals for endoscopy, catheters, and ultrasound probes.

Features & Benefits

Get In Touch

Tell Us About Your Project

Medical OEMs worldwide trust PCA-HPMS as their medical cable manufacturer. Our high-performance, custom medical cable solutions and rigorous quality management system ensure precision, durability, and reliability. With a wide range of tailored designs, ISO 13485:2016-certified facilities, and deep industry expertise, PCA-HPMS delivers advanced cable solutions for virtually any medical device application, including ultrasound, endoscopy, catheters, and surgical robotics.

Partner with PCA-HPMS to develop your next-generation medical wire solutions.