MEDICAL CABLE ASSEMBLIES

Custom Medical Cable Assemblies for Life-Saving Technology

MEDICAL CABLE ASSEMBLY MANUFACTURERS

Why Leading Medical OEMs Trust Proterial Cable America

Proterial Cable America High Performance Medical Solutions (PCA-HPMS) is the medical cable manufacturer you can trust to deliver high-quality solutions for medical equipment, including ultrasound, endoscopy, and catheter-based applications. Our fine wire manufacturing, high-density terminations, and hybrid assemblies ensure exceptional performance, device flexibility, and long-term reliability.

We deliver custom cable assemblies with ISO 13485:2016-certified manufacturing that meet strict healthcare industry standards. These assemblies deliver precision, flexibility, and reliability for OEMs developing cutting-edge medical technologies.

ADVANCED MANUFACTURING EXPERTISE

Comprehensive Assembly & Manufacturing Capabilities

Medical device manufacturers need precision, compliance, and scalability in their custom cable assemblies. PCA-HPMS provides comprehensive vertically integrated solutions with fine wire processing, PCB assembly, medical cable and component integration, whole device manufacturing, and extensive testing within ISO 13485:2016-certified facilities.

Stripping & Wire Preparation

Fine-gauge wire processing (36-50 AWG), including ribbonizing and precision stripping.
Fine-pitch configurations designed to support miniaturized medical devices and components.
Soldering and assembly services tailored for high-density terminations.

PCB & Component Assembly

Direct connector assembly & wire-to-board bonding for secure integration.
Fine-pitch terminations down to .1mm and less for development projects.
Custom overmolding with medical–grade materials (PVC, TPE).

Full Assembly & Device Integration

Turnkey assembly solutions are available, ranging from simple subassemblies to fully packaged probes and devices.
Partial pigtailed cable assemblies can be provided for final OEM termination.
Sterilization testing is available upon request to support regulatory and performance requirements.

Test & Validation Expertise

Product validation includes: mechanical, electrical, and environmental testing to ensure comprehensive performance.
Scalable high-volume production is supported with in-line quality control throughout manufacturing.
Advanced wire processing and high-precision assembly are backed by rigorous quality control.

Ultrasound Probe Cable Assemblies

PCA-HPMS micro-coaxial cables minimize capacitance and signal loss, which supports high-quality images in ultrasound devices. They are ideal for ultrasound probes that demand high signal clarity, flexibility, and durability for reliable imaging and diagnostics.

Features & Benefits

CMOS Camera Sensor Assemblies for Medical Endoscopes

PCA-HPMS CMOS camera sensor cable assemblies are built for medical endoscope applications requiring miniaturization and superior high-resolution image quality. With advanced expertise in ultra-fine wire termination and precision assembly, we ensure seamless integration with the smallest CMOS camera modules, delivering excellent video quality for catheters, endoscopes, and single-use medical devices.

Features & Benefits

Direct vertical soldering to the end face of the small sensor, ensuring secure, high-density connections in ultra-compact designs.
Fine-pitch termination for secure, high-density sensor connections.
Optimized for camera modules and sensors like OmniVision’s OVM6946 (1.1mm x 1.1mm) and OVM6948-OCHTA (0.65mm x 0.65mm).
Cable diameters range from 0.5 mm to 1 mm.
Cable design customizable to your unique specifications, including cable length, dimensional restrictions, and the need for LEDs.
Flexible and reliable designs suitable for minimally invasive procedures.
Medical OEMs can fully leverage the tiniest CMOS camera modules for next-generation imaging solutions thanks to PCA-HPMS precision soldering and integration expertise.

Catheter Fine Pitch Termination

Fine-pitch wire termination is vital in sensors, imaging systems, and diagnostic catheter applications. PCA-HPMS delivers custom micro-coaxial cables, twisted pair cables, and termination.

Features & Benefits

For miniature catheter applications, precision fine-wire terminations utilizing ultra-fine wire, including sizes down to 48 AWG.
PCA-HPMS offers micro-coaxial, twisted pair, and complex cable options for high-density, flexible designs.
Our proprietary high-strength copper alloy conductors provide superior mechanical strength and flexibility while supporting reliable signal integrity for diagnostic and therapeutic catheters.
Custom configurations are available to align with exact OEM specifications.

Nondestructive Testing (NDT) Cables

PCA-HPMS supplies cables and cable assemblies used in Nondestructive Testing (NDT) across a broad range of industrial applications. NDT methods, such as ultrasonic testing, detect cracks, holes, or other structural inconsistencies to ensure product quality and safety.

Features & Benefits

Get In Touch

Tell Us About Your Project

PCA-HPMS is the medical industry’s trusted cable assembly manufacturer. Our team brings deep expertise in fine wire terminations and high-density PCB soldering, enabling us to deliver reliable, custom-engineered solutions using premium materials within our ISO 13485:2016 certified facilities. Partner with us to bring your next-generation medical cable assemblies to life!